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INTRODUCTION:

Rubber was the first insulant to be used in Electric Cable manufacture but gave way to other insulants like paper, PVC, XLPE etc.

Rubber is still considered the preferred insulation for flexible cables and cables where very small bending diameter is desired.

Copper / Aluminium Conductors are both used generally in rubber cables. Annealed tinned flexible conductor (class-5) is predominantly used in rubber cables. However Cables with class 1 and class 2 conductor with either Copper or Aluminium can be supplied on request.

Initially natural rubber was used as both insulation and sheathing material, but nowadays many synthetic materials are available for insulation and sheathing. The details are as given below :

  Type Designation Basic Rubber Max. Cond. Temp. For Continuous Operation °C Max Cond. Temp for Shortckt. Operation °C Remarks  
Insulation
IE 1 Natural Rubber 60 200 Low Voltage
IE 2 EPDM 90 250 Low Voltage
IE 3 EPDM 90 250 High Voltage
IE 4 PCP/CSP 90 250 Oil/Fire Retardant
IE 5 Silicon 150(180 as per VDE) 350 High Temp.
Sheath
SE 1 Natural Rubber / SBR 60 200 Normal Duty
SE 2 Natural Rubber / SBR 60 200 Heavy Duty
SE 3 NBRPVC/
PCP/CSP
90 250 HR, oil /flame retardant, Normal duty.
SE 4 NBRPVC/ PCP/CSP 90 250 HR, oil /flame retardant, Heavy duty.

Specific types are indicated subsequently.


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